View ATV16_1171208.PDF datasheet online --- IC-ON-LINE

Datasheet File OCR Text:

file 8802 february 1996 ? altivar ? 16 ac drive catalog
altivar 16 ac drive table of contents introduction 2-3 specifications environment 4 electrical characteristics 4-5 torque characteristics 6 motor thermal overload protection 6 special applications 6 drive selection 7 accessories and options dynamic braking 8 rfi filters 9 inductors 9 display options 10-11 option cards for specific applications 11 dimensions 12 wiring diagrams 13 option selection guide 14-15 configuration and adjustment of parameters 16-18 description of option cards 19 option card functions analog input parameters 20 logic input assignment 21-25 logic output assignment 26-27 specific functions 28-29 catalog numbers 30-31 1
altivar 16 ac drive introduction introduction the altivar 16 ac drive for three-phase asynchronous squirrel cage motors incorporates the latest technology: - surface mount technology - 16-bit microprocessor - asic circuit - ipm power module with its compact design and conformity to international standards, the altivar 16 is a global product. a complete offering of options and accessories allows the altivar 16 to meet all types of applications. factory setting of base drive the altivar 16 is factory-set to provide: l transient overtorque necessary for starting l maximum available torque at low speeds with no adjustment required (from 5 to 50/60 hz) l automatic adjustment of acceleration and deceleration ramp times when the torque capabilities are exceeded reduction of motor noise in the altivar 16, a high switching frequency (5 khz, or 10 khz for certain applications) produces a waveform with few harmonics. this switching frequency is randomly modulated to 1 khz, reducing motor noise and limiting losses in the drive. use in industrial applications rfi filters the use of rfi filters (1) prevents radio frequency emissions from interfering with nearby antennas or conductors such as radios or televisions. each rfi filter kit contains in a single package: - one filter module for the input of the drive allowing the altivar 16 to conform to vde871, cispr11 and en50011 regarding the limitation of radio frequency interference in the conduction mode - one filter module for the output of the drive to limit interference from motor cables, ground leakage current and overvoltage at motor connections inductors the use of inductors on the input allows the altivar 16 to run when supplied by lines with very low impedance or lines subject to interference from other input loads. the use of inductors between drive and motor is recommended under certain conditions, such as when connections between drive and motor are very long, or when running several motors in parallel. dynamic braking the dissipation of excess braking energy in an exterior resistor allows the altivar 16 to function in quadrants 2 and 4 of the speed/torque curve. applications : - machines with high inertia - overhauling loads - machines with fast cycles 2
altivar 16 ac drive introduction 2 3 1 rfi filters 2 option cards 3 display/adjustment options 1 configuring the altivar 16 for the application three option cards are available for customizing the altivar 16 to the following applications (2) : l material handling or general use l pumps and fans l textile or wood industry (high speed motors) each option card provides parameters specific to its application as well as additional inputs and outputs. dialog and communication three display/adjustment options (3) are available for monitoring and changing altivar 16 parameters. these allow local or remote dialog, or connection to a personal computer. the display/adjustment options allow the parameters of the altivar 16 to be changed so that its configuration is suited to the application. the options also aid in troubleshooting in the event of a fault by displaying the fault code. the pc connection option allows parameter settings to be saved on a diskette or hard disk for downloading into other drives. 3
altivar 16 ac drive specifications environment standards ul, csa, iec, vde, ce degree of protection nema 1, ip30 ip30 without the top plate mounted resistance to vibration and shocks conforming to iec 68-2-6: - 2 mm peak to peak from 5 to 16 hz - 1 g peak up to 150 hz maximum ambient pollution pollution degree 2 according to iec 664 maximum relative humidity 93 % non-condensing without dripping temperature storage f ( c) - 13 to +158 (-25 to +70) operation f ( c) +32 to +104 (0 to +40) with nema 1 f ( c) +32 to +122 (0 to +50) with ip30 maximum altitude ft (m) 3300 (1000) without derating derate by 3 % for each additional 3300 ft (1000 m) electrical characteristics altivar ATV16 u09m2 u18m2 u29m2 u41m2 u18n4 u29n4 u41n4 u54n4 u72n4 total dissipated power at rated load w 22 35 55 65 35 50 70 100 135 input voltage v 208 - 10 % to 240 + 10 % 400 - 15 % to 460 + 15 % frequency hz 50/60 2 50/60 2 output voltage maximum voltage equal to input voltage output frequency range hz 0.1 to 50/60 hz 0.1 to 200/400 with option transient overtorque 150 % of rated motor torque (typical value) starting torque 200 % of rated motor torque for 0.2 s braking torque 30 % of nominal motor torque (typical value) up to 150 % with option 4
altivar 16 ac drive specifications electrical characteristics (continued) available control voltage 0 v common + 10 v for manual speed potentiometer (1k w to 10 k w); maximum output current = 10 ma + 24 v for control inputs, maximum output current = 60 ma reference speed - 1 voltage analog input: 0-10 v, impedance = 30 k w - 1 current analog input: 0-20 ma or 4-20 ma, impedance = 250 w - with option, 1 additional voltage analog input: 10 v frequency resolution - analog reference: 0.05 hz for 50 hz, 0.06 hz for 60 hz - digital reference with option: 0.015 hz for 50 hz, 0.018 hz for 60 hz reference response time 5 to 10 ms rotation direction command 2 logic inputs, impedance = 1.5 k w supply +24 v (maximum 30 v), 0 state if < 5 v, 1 state if > 11 v acceleration and deceleration factory set to 3 s, individually adjustable from 0.1 s to 600 s with option ramps ramp times automatically adjusted in the case of overtorque deceleration ramp adaptation can be disabled with option low speed/high speed limits factory set at 0 and 50/60 hz adjustable up to 200/400 hz with option voltage/frequency ratio factory set for the majority of constant torque applications adjustable with option: specific laws for machines requiring high torque at low speed, pumps and fans, or high speed applications frequency loop gain factory set for the majority of applications adjustable with options for machines with high resistant torque or inertia, or for machines with fast cycles slip compensation automatic can be disabled or adjusted with option braking to standstill automatic by dc injection for 0.5 s when frequency drops below 0.1 hz (0.7 times the permanent output current of the drive) adjustable with option drive protection protection against short circuits: thermal protection against input line supply - internal power supplies protection against input line supply under/overvoltage - between output phases u/t1, v/t2, w/t3 protection against phase loss: ATV16u??n4 only - between output phase and ground motor protection incorporated electronic thermal protection by i 2 t calculation (see page 6) fault relay 1 n.o. contact (fault information output) minimum: 10 ma at 24 vdc maximum resistive load: 5 a at 250 vac or 30 vdc maximum inductive load: 1.5 a at 250 vac or 2.5 a at 30 vdc display 2 leds on front of drive: - red led indicates fault - green led indicates drive supply on display of codes with three 7-segment display possible with option 5
g g g t/tn 1.75 1.50 1.25 1 0.95 0.75 0.50 0.25 0 0 25/30 50/60 75/90 100/120 f (hz) 1 2 4 3 altivar 16 ac drive torque characteristics, thermal protection, special applications torque characteristics (typical curves) the curves below show the continuous torque and transient overtorque capabilities both with a self-ventilated motor and with a force-ventilated motor. the difference is in the ability of the force-ventilated motor to supply torque below half speed without danger of motor overheating. 1 self-ventilated motor: continuous useful torque [1] 2 force-ventilated motor: continuous useful torque 3 transient overtorque [2] 4 torque during overspeed at constant power [3] [1] for fractional powers 1/3 hp (250 w), the derating is less (20 % instead of 50 % at the lowest frequency). [2] overtorque is limited to 110% tn with the variable torque or high speed motor option cards. [3] with one of the display/adjustment options, the nominal motor frequency and the maximum output frequency can be adjusted from 40 to 200 hz (see page 16). caution : consult motor manufacturer before operating motor above rated speed. note : the maximum output frequency can be adjusted up to 400 hz for use with a special motor by using the high speed motor option card and one of the display/adjustment options. motor thermal overload protection by continuously calculating i 2 t (i being the current to the motor), thermal overload protection of the motor is insured in the following conditions: - ambient motor temperature +104 f (+40 c) - frequency range is between 25/30 hz and 50/60 hz with a self-ventilated motor - nominal motor current = 0.9 times the continuous output current of the drive (factory preset). if the nominal motor current is different, use one of the display/adjustment options. if the ambient motor temperature exceeds 104 f (40 c), or if a self-ventilated motor is run at low speed, external thermal overload protection should be provided. special applications l when motor power is different from drive rated power, it is permissible for motor power to be less than or equal to drive rated power. when motor power is slightly higher than drive rated power, insure that the motor current is not higher than the continuous drive output current. l motors in parallel: drive rated power must be greater than or equal to the sum of the powers of the motors connected to the drive. in this case, it is necessary to provide separate overload protection by thermal sensor or relay. if there are three or more motors in parallel, installation of a three-phase inductor between the drive controller and the motor is recommended. l connection of an additional motor downstream from the drive: motor can be connected downstream while drive is running if the power of the motor is less than that of the drive, and if the overload is acceptable (peak current is less than or equal to the maximum transient drive current). l use with special motors: - brake motor or tapered rotor motor: may be used. - synchronous reluctance motor: slip compensation must be overriden with one of the display/adjustment options. - motor with a nominal frequency other than 50/60 hz: use the display/adjustment option to adjust the nominal motor frequency. 6
ATV16u09m2 ATV16u18n4 ATV16u72n4 altivar 16 ac drive drive controllers for asynchronous motors from 1 to 5 hp drives with frequency range from 0.1 hz to 50/60 hz (200/400 hz with option) supply motor altivar 16 line current [1] continuous maximum power catalog weight input single three rated output transient numbers voltage phase phase power current current [2] v a a kw hp a a kva lbs (kg) 208/240 4 C 0.37 0.5 2.1 3.2 0.9 ATV16u09m2_ [3] 3.97 50/60 hz (1.80) single-phase 7 C 0.75 1 4 5.4 1.8 ATV16u18m2_ [3] 4.08 (1.85) 208/240 14 10 1.5 2 7.1 10 2.9 ATV16u29m2_ [3] 7.28 50/60 hz (3.30) single or three-phase 18 14 2.2 3 10.0 14 4.1 ATV16u41m2_ [3] 9.48 (4.30) 400/460 C 3.3 0.75 1 2.3 3.1 1.8 ATV16u18n4_ [3] 7.50 50/60 hz (3.40) three-phase C 6 1.5 2 4.1 5.5 2.9 ATV16u29n4_ [3] 7.50 (3.40) C 9 2.2 3 5.8 7.9 4.1 ATV16u41n4_ [3] 9.70 (4.40) C 12 3 4 7.8 11 5.4 ATV16u54n4_ [3] 9.70 (4.40) C 16 4 5 10.5 14.2 7.2 ATV16u72n4_ [3] 11.02 (5.00) [1] typical value without additional inductance [2] for 60 seconds [3] this number indicates a drive without a user's manual. add a letter at the end of the part number to obtain a user's manual in the following languages: u = english (united states) e = english (united kingdom) f = french g = german s = spanish note : in the reference column, the two numbers following the first u correspond to drive power, not to motor power. 7
vw3a16601 altivar 16 ac drive dynamic braking dynamic braking dynamic braking allows the altivar 16 to function in quadrants 2 and 4 of the speed/torque curve and dissipates excess braking energy in an external resistor. applications : machines with high inertia, overhauling loads and machines with fast cycles. the braking module is integrated in the altivar 16 except for ATV16u09m2 and ATV16u18m2. description resistance continuous for catalog weight value power rating drives numbers per resistor [1] w w lbs (kg) braking C C ATV16u09m2 vw3a16601 0.55 (0.25) module ATV16u18m2 braking 100 50 ATV16u09m2 vw3a16705 1.50 (0.68) resistors ATV16u18m2 (r) 100 50 ATV16u29m2 vw3a16705 1.50 (0.68) ATV16u18n4 ATV16u29n4 ATV16u41n4 50 50 ATV16u41m2 vw3a16705 1.50 (0.68) 100 50 ATV16u54n4 vw3a16705 1.50 (0.68) ATV16u72n4 [1] power rating per resistor is calculated based on fuse current. actual power rating is 135 w. dynamic braking torque 1 continuous braking torque (overhauling load) 2 maximum transient braking torque whenever the frequency goes below 5 hz, braking torque decreases rapidly. slip compensation is disabled when the motor is regenerating. for demanding applications (overhauling loads, hoisting) it is necessary to calculate the value of the resistor. consult your local sales office. the minimum resistance value is 50 w (no matter what the rating of the altivar 16). description : the braking resistor kit contains two 50 w type px1 resistors and is supplied with a 1a fuse which is a gould shawmut trsir. the kit does not include an enclosure. 0 25/30 50/60 75/90 100/120 0 n (hz) 0.25 0.50 0.75 1 1.25 1.50 c/cn 1 2 8
ATV16u18n4 + vw3a16406 + vw3a16409 altivar 16 ac drive filters, inductors radio frequency interference (rfi) filters the use of rfi filters prevents radio frequency emissions from interfering with nearby antennas or conductors such as radios or televisions. for drives characteristics [1] catalog weigh numbers lb (kg) ATV16u09m2, 16u18m2 208/240 v: 8 and 4 a vw3a16401 6.17 (2.80) ATV16u29m2 (single-phase input) 208/240 v: 14 and 7.1 a vw3a16402 7.72 (3.50) ATV16u29m2 (three-phase input) 400/460 v: 11.7 and 7.8 a vw3a16403 11.24 (5.10) ATV16u41n4, 16u54n4 ATV16u41m2 (single-phase input) 208/240 v: 20 and 10 a vw3a16404 8.82 (4.00) ATV16u41m2 (three-phase input) 208/240 v: 15 and 10 a vw3a16405 13.01(5.90) ATV16u18n4, 16u29n4 400/460 v: 6.2 and 4.1 a vw3a16406 10.14 (4.60) ATV16u72n4 400/460 v: 15.8 and 10.5 a vw3a16407 13.01 (5.90) [1] voltage and current for input and output filters. description : rfi filter kits are ip20. the package consists of: - one filter module for the input of the drive allowing the altivar to conform to vde 871, cispr11 and en 50011 regarding the limitation of radio frequency interference in conduction mode. - one filter module for the output of the drive to limit interference from motor cables, ground leakage currents, and overvoltages at the motor connections if the cables are very long. inductors inductors protect against input line overvoltage and reduce the current absorbed by the drive. when used between the drive and the motor, inductors limit ground leakage interference currents. for drives characteristics catalog weigh numbers lbs (kg) ATV16u09m2, 16u18m2 5 mh - 6 a single-phase vw3a16501 4.41 (2.00) ATV16u29m2, 16u41m2 (single-phase) 2 mh - 16 a single-phase vw3a16502 6.39 (2.90) ATV16u29m2, 16u41m2 (three-phase) 1.7 mh - 11 a three-phase vw3a16503 9.92 (4.50) ATV16u54n4, 16u72n4 ATV16u18n4, 16u29n4, 16u41n4 5 mh - 6 a three-phase vw3a16504 6.83 (3.10) description : inductor kits are ip20. recommendations for use : l recommendations for use of line inductors: l recommendations for use of inductors between drive & motor: - input lines subject to interference from other loads - wire connecting drive and motor is very long - drive controller supplied by a line with very low impedance - 3 or more motors are controlled in parallel - large number of drive controllers installed on the same line - motor has more than 6 poles and a high power factor with low stator inductance mounting kit for altivar 16 with filters description for drives catalog weigh numbers lbs (kg) 2 mounting rails am1ed041 ATV16u09m2, 16u18m2 vw3a16408 1.87 (0.85) with af1cg5 nuts 2 mounting rails am1ed051 ATV16u29m2 to 16u72n4 vw3a16409 2.21 (1.00) with af1cg5 nuts vw3a16406 9
ATV16u09m2 + vw3a16104 ATV16u09m2 + vw3a16101 vw3a16101 vw3a16102 vw3a16104 altivar 16 ac drive display and adjustment of parameters display options three display /adjustment options are available for monitoring and changing altivar 16 parameters. these allow local or remote dialog, or connection to a personal computer. description for drive catalog weight numbers lbs (kg) display/adjustment [1] ATV16 all ranges vw3a16101 _[4] 0.55 (0.25) display/adjustment/ ATV16 all ranges vw3a16102_ [4] 0.55 (0.25) local control [1] kit for remote mounting of ATV16 all ranges vw3a16103 1.10 (0.50) the display/adjustment options [2] connection to pc [3] ATV16 all ranges vw3a16104 1.10 (0.50) [1] keypad mounts on front of drive. to mount remotely, order kit vw3a16103 also. [2] kit is comprised of an interface box which mounts to front of drive, a 3 meter cable and a plastic keypad cover. [3] kit is comprised of an interface box which mounts to the front of the drive, a 3-1/2" software disk, a 3 meter 9-pin to 9-pin cable, and a 9-pin to 25-pin adaptor. [4] this number indicates an option without a user's manual. add a letter at the end of the part number to obtain a user's manual in the following languages: u = english (united states), e = english (u k), f =french, g =german, s =(spanish). description of the display option [5] the vw3a16101 has 4 keys, 1 led and three 7-segment displays. a switch on the back allows selection of the adjustment mode or operation mode (indicated by the led). in the operation mode, adjustment of parameters is not possible, only display of electrical quantities, fault codes and parameter values. configuration parameters (not displayed during operation) uns nominal motor voltage (v) frs nominal motor frequency (hz) tfr maximum output frequency of drive (hz) uft voltage/frequency ratio (l, n or p; factory set to n) bra deceleration ramp adaptation (yes or no; factory set to yes) slp slip compensation (yes or no; factory set to yes) adjustment parameters acc acceleration ramp time (s) dec deceleration ramp time (s) lsp low speed (hz) hsp high speed (hz) ufr voltage/frequency ratio adjustment (from 00 to 100, factory set to 20) flg frequency loop gain (from 00 to 99, factory set to 33) ith motor thermal protection (a) display of electrical quantities frh reference frequency (hz) lcr motor current (a) uln supply input voltage (v) [5] see detailed description of functions, pages 16 to 18. 10
vw3-a16201 altivar 16 ac drive display and adjustment of parameters, option cards for specific applications fault codes: usf undervoltage olf motor overload osf overvoltage drf transient overcurrent, drive overheating obf overbraking inf internal fault description of the display/adjustment/local command option similar to the vw3a16101 option, the vw3a16102 option allows local control (start/stop) and adds: - 2 keys: start and stop/reset - 3 leds: local, forward (fw) and reverse (rv) switch located on the back allows selection of local control. to start the drive locally with the start push button, a direction command (fw/rv) and a reference signal must be present. description of the connection to pc option the vw3a16104 allows the drive to be connected to a personal computer via rs 232c. the software gives the following advantages: - prepare a job in the design office without connecting the drive to the computer - save configurations and adjustments on floppy or hard disk and download them into the drive - provide a printout of documents for future reference the software allows access to all the adjustments of the vw3a16101 display options as well as the supplementary functions of the option card. it also allows the reassignment of the inputs and outputs of the option cards. [1] option cards for specific applications [1] by installing an option card, the altivar 16 can be adapted to a particular application. description for drives catalog weight numbers lbs (kg) general use/material handling card ATV16 all ranges vw3a16201 _[2] 0.44 (.20) variable torque card ATV16 all ranges vw3a16202 _[2] 0.44 (.20) (pumps, fans) high speed motor card ATV16 all ranges vw3a16203 _[2] 0.44 (.20) (textile, wood industry) when first installed, the option card automatically configures the following: - output voltage, switching frequency and configuration of the voltage/frequency ratio - functions specific to the application - associated inputs and outputs modification of the configuration and adjustment parameters, especially the specific functions, requires the addition of one of the display/adjustment options. note : with the vw3a16102 option, the specific control functions take priority over local control. [1] see detailed description, pages 14 and 15, and 19-29. [2] this number indicates an option without a user's manual. add a letter at the end of the part number to obtain a user's manual in the following languages: u =english (united states), e = english (united kingdom), f =french, g =german, s =spanish. 11
ATV16u llll mounting precautions for ATV16, all drives: - leave space around the drive ATV16 a b c g h as shown. u09m2 , u18m2 5.90 6.30 4.72 5.43 5.91 (150) (160) (120) (138) (150) - mount drive vertically. u29m2 , u18n4 , u29n4 7.09 7.87 5.67 6.61 7.48 (180) (200) (144) (168) (190) - avoid placing drive near or u41m2 , u41n4 , u54n4, u72n4 7.87 9.06 5.98 7.40 8.66 above heating elements. (200) (230) (152) (188) (220) brake module vw3a16601 brake resistor vw3a16705 (mounted on am1-ed mounting rail) rfi filters vw3a16401 to vw3a16407 inductors vw3a16501 to vw3a16504 vw3 abcgh a16401 5.90 4.84 4.72 5.12 3.15 (150) (123) (120) (130) (80) vw3 bh a16402 , a16403 , a16406 7.48 5.63 5.75 6.69 3.94 a16501 , a16502 4.84 3.15 (190) (143) (146) (170) (100) (123) (80) a16404 , a16405 , a16407 7.48 7.21 5.75 6.69 5.51 a16503 , a16504 5.63 3.15 (190) (183) (146) (170) (140) (143) (80) dimensions are given in inches (millimeters). altivar 16 ac drive dimensions c b = g h a = = = = 4 x .24 (6) 2 (50) 4 (100) 4 (100) 2 (50) 2.87 (73) 1.77 (45) 3.54 (90) 7.5" (191) (2) .31" dia mtg. holes typical resistor stack (top view) resistor (typical) mounting bracket resistor stack rubber washer .5" spacer hex nut flat washer rubber washer lock washer mounting bracket .5" spacer rubber washer 1/4-20 x 5" bolt .5" spacer resistor (typical) 5.6" (142) h g = = a = = 4 x .24 (6) b c .79 (20) h 5.12 (130) = = 5.91 (150) = = 4 x .24 (6) b 4.72 (120) .79 (20) 12
fw rv 24 vdc + com fw rv 24 vdc + com u1 w1 m1 v1 + 24 fw w/t3 v/t2 u/t1 rv com aiv + 10 + r: 2.5 k w 0-20 ma 4-20 ma l1 l2 [3] + [1] sb sc sa [2] g [1] aic 3 u1 w1 v1 fw w/t3 v/t2 u/t1 rv com aiv + 10 + r: 2.5 k w 0-20 ma 4-20 ma l1 l2 [3] pa pb [1] sb sc sa [2] g l3 [1] aic + 24 m1 3 external power supply external power supply fw rv 24 vdc + com u1 w1 v1 + 24 fw w/t3 v/t2 u/t1 rv com aiv + 10 + r: 2.5 k w 0-20 ma 4-20 ma l1 l2 [3] pa pb [1] sb sc sa [2] g l3 [1] aic m1 3 external power supply altivar 16 ac drive wiring diagrams ATV16u09m2 and 16u18m2 wiring of 208/240 v single-phase [1] possibility of filters and/or inductors. [2] fault relay contacts: use to remotely indicate state of drive. [3] possibility of option vw3a16601 and brake resistance. ATV16u29m2 and 16u41m2 wiring of 208/240 v single or three-phase [1] possibility of filters and/or inductors. [2] fault relay contacts: use to remotely indicate state of drive. [3] optional brake resistance. ATV16u18n4 to 16u72n4 wiring of 400/460 v three-phase [1] possibility of filters and/or inductors. [2] fault relay contacts: use to remotely indicate state of drive. [3] optional brake resistance. 13
applications general use l fixed function (programmed) n programmable s adjustable value [1] programmed with switch [2] n: constant torque p: variable torque l: constant torque (machines with heavy loads) [3] ATV16u???n4 drives only basic functions - maximum frequency - v/f ratio [2] - slip compensation - switching frequency - current limit - dc injection braking (f < 0.1 hz) functions on the option cards l analog input 10 v - speed reference summing - speed regulation - pi feedback l logic inputs - 2nd ramps - preset speeds - current limit - + speed / - speed - jog - fast stop - freewheel stop - dc injection - hand / auto - start / stop - reset after fault - motor power change l logic outputs - brake control logic - reference speed attained - low speed attained - high speed attained - current limit reached - overload of 1.1 ln - thermal state of 100% l analog output - motor frequency - motor current preset and programmable characteristics - s ramps - jump frequencies - controlled stop on input power loss [3] - catching a spinning load - automatic restart references / pages l drive page + l card page + l display option page or other display option page altivar 16 ac drive selection guide n 50/60 hz (1) s 40200 hz s 40200 hz n 50/60 hz (1) s 40200 hz s 40200 hz l n n n-p-l n n-p-l l n n n-l n n-p-l l yes n yes/no s yes/no l yes n yes/no s yes/no l 5 khz l 5 khz n 5/10 khz l 5 khz l 5 khz n 5/10 khz l 1.5 in l 1.5 in l 1.5 in l 1.5 in l 1.5 in s 0.5 to 1.5 in l yes l yes n yes/no l yes l yes n yes/no lln n n n n lsn lln n lln lln n n n n ln lln n nn nn nnn nnn ATV16 ATV16 ATV16 ATV16 ATV16 ATV16 77 7 7 7 7 ++ +++ CC vw3a16201 vw3a16201 vw3a16201 C C 11 11 11 ++ ++ vw3a16101 vw3a16104 vw3a16101 vw3a16104 10 or 10 or 10 or vw3a16102 vw3a16102 10 10 14
materials handling pumps, fans high speed motors: textiles, wood n 50/60 hz [1] s 40200 hz s 40200 hz n 50/60 hz [1] s 40..70/80 hz s 4070/80 hz n 50/60 hz [1] s 40400 hz s 40400 hz l l n n-l n n-p-l l p l p l p l l n n-l n n-p-l l yes n yes/no n yes/no no no no no no no l 5 khz l 5 khz l 5 khz l 10 khz l 10 khz n 5/10 khz l 5 khz l 5 khz l 5 khz l 1.5 in l 1.5 in l 1.5 in l 1.2 in l 1.2 in l 1.2 in l 1.2 in l 1.2 in l 1.2 in no no n yes/no no no no l yes s yes n yes/no lln lln lll n n nnlsn lsn n n ll n n lln lln lln lln n lln n lss lll lll n lll lln nlll lln lll lln n n lsn sn nn n n n lnn lnn lnn ATV16 ATV16 ATV16 ATV16 ATV16 ATV16 ATV16 ATV16 ATV16 777 777 777 +++ +++ +++ vw3a16201 vw3a16201 vw3a16201 vw3a16202 vw3a16202 vw3a16202 vw3a16203 vw3a16203 vw3a16203 11 11 11 11 11 11 11 11 11 ++ ++ ++ vw3a16101 vw3a16104 vw3a16101 vw3a16104 vw3a16101 vw3a16104 10 or 10 10 or 10 10 or 10 vw3a16102 vw3a16102 vw3a16102 10 10 10 altivar 16 ac drive selection guide 15
tfr 40 200 frs 40 200 uns v f (hz) tfr frs uns v f (hz) uft l n p ufr altivar 16 ac drive configuration and adjustment of parameters with options volts/frequency ratio to the motor function adjustment of volts/frequency ratio, a function of the input power, the motor and the application. applications all constant and variable torque applications with or without overspeeding. adjustment parameters uns: nominal motor voltage (v) frs: nominal motor frequency (hz) tfr: maximum drive output frequency (hz) adjustments uns: - ATV16u ll m2 drives: 208-220-230-240, preset to 230, - ATV16u ll n4 drives: 380-400-415-460, preset to 400 if frs = 50, or 460 if frs = 60. frs: 40 to 200, preset to 50 (or 60 using switch on the altivar 16). adjustment of frs overrides selection made with switch. tfr : 40 to 200, preset to 50 if frs = 50, or 60 if frs = 60. note: the maximum value of frs and tfr (200 hz) varies in the following cases: - drive with variable torque card vw3-a16202 : maximum value is 70/80 hz - drive with high speed motor card vw3-a16203 : maximum value is 400 hz. type of volts/frequency ratio function the volts/frequency ratio is adapted to suit the application in order to optimize performance. applications standard applications at constant torque (machines requiring normal torque at low speed): ratio n variable torque applications (pumps, fans): ratio p machines requiring high torque at low speed, machines with fast cycles, special motors: ratio l adjustment parameters uft : type of volts/frequency ratio ufr : correction to the volts/frequency ratio by modification of the ir compensation adjustments uft: n, l or p, preset to n ufr: 0 to 100, preset to 20 from 20 to 0: decrease of available torque at low speed from 20 to 100: increase of available torque at low speed 16
reference 10 v 20 ma 20 ma hsp f (hz) 0 v 0 ma 4 ma lsp n t i t t1 t2 t f with slip compensation altivar 16 ac drive configuration and adjustment of parameters with options speed range function the two frequency limits, hsp and lsp, define the speed range permitted under operating conditions. applications all applications. adjustments lsp : 0 to hsp, preset to 0 hsp : lsp to tfr, preset to 50 if frs = 50, or 60 if frs = 60 frequency loop gain function drive compensates for variances in machine load to improve performance during transient phases. applications all applications, from machines with fast cycles and low inertia to high inertia applications. adjustments flg: 0 to 99, preset to 33 from 33 to 0: reduction of gain (machine with high resistive torque or high inertia) from 33 to 99: increase of gain (machine with fast cycles and low inertia) code nfl: no frequency loop example 1 example 2 instability of motor current overspeed during a transient phase in each case, reduce the gain. slip compensation function maintain a constant speed to the motor for a given reference as the load changes, automatically correcting the frequency. applications all applications which require a broad speed range with wide variations in resistive torque. adjustment slp: yes or no, preset to yes. slip compensation must be inhibited in the following cases: - high inertia machines - synchronous reluctance motor - variable torque applications (pumps and fans) with the vw3a1604 option, adjustment is possible from 0 to 5 hz. 17
1 initial adjustment 2 automatic adjustment n t 1 2 i/in 1 mn 10 mn t 1 1.1 1.3 1.5 0 20 40 60 80 dba 0 10 20 30 40 50 f (hz) 1 2 3 altivar 16 ac drive configuration and adjustment of parameters with options automatic deceleration ramp adaptation function automatic adaptation of deceleration ramp time if initial setting was too low taking into account the load inertia. this function prevents the possibility of tripping due to an overbraking fault . applications all applications not requiring a controlled stop on the deceleration ramp. adjustment bra: yes or no, preset to yes. automatic adaptation must be overridden in the case of a machine with stop positioning following the ramp. motor thermal overload protection function indirect protection of the motor by continuously calculating i 2 t. this function insures motor thermal protection in the following cases: - ambient motor temperature 40 c - prolonged running between 25/30 hz and 50/60 hz with a self-ventilated motor. adjustments ith : 0.5 to 1.05 times the continuous drive output current, preset to 0.9. adjust to the motor nameplate full load current. to override thermal protection, increase value to the maximum. switching frequency function a high switching frequency allows the drive to supply the motor with a current waveform with low harmonics. the switching frequency is modulated to reduce noise generated by the motor. value: 5 khz with 1 khz modulation. applications applications: pumps, fans, or constant torque applications requiring a low level of motor noise at low speed. with option vw3a16104 , switching frequency can be set to 10 khz with a modulation of 1 khz. with the variable torque card, vw3a16202 , switching frequency is fixed at 10 khz. curves above generated with a 3 hp (2.2 kw), 4-pole motor 1 switching at 5 khz 2 switching at 10 khz 3 motor connected directly to input supply 18
external power supply 1 altivar 16 ac drive option cards com ?10 v li3 lo ao li1 li2 + 24 ai 24 vac li3 lo li1 li2 com hz s2a s2b + lo + lo + option cards: description the option cards have the following terminals [1] . terminal descriptions com two 0 v outputs, common to internal drive supplies + 24 +24 v internal to drive, 60 ma maximum ai analog input, 10 v, impedance 30 k w , resolution 2.5 mv li1-li2-li3 3 logic inputs, impedance 1.5 k w +24 v (maximum 30 v), 0 state if < 5 v, 1 state if > 11 v lo programmable logic output (open collector transistor) maximum 24 vdc, 200 ma (20 ma maximum current if connected to +24 v internal supply) lo+ logic output supply, 24 vdc, 20 ma with internal supply or 200 ma with external supply ao analog output, 0-20 ma, recommended load impedance 500 w s2a-s2b normally open relay contact minimum switching power: 10 ma for 1 vdc maximum switching power on inductive load: 1 a for 250 vac or 30 vdc factory settings for inputs/outputs (without adjustment option) the i/o are set for various functions depending on which option card is used. functions inputs/outputs material handling general use variable torque high speed motors input ai reference summing reference summing manual reference reference summing input li1 reset reset freewheel stop jog after fault after fault input li2 preset freewheel stop auto/manual switch to speeds reference switching ramp 2 input li3 preset jog dc injection freewheel stop speeds braking output lo current limit 100% thermal reference attained 1.1 in reached state reached overload attained output ao motor frequency motor frequency motor frequency motor frequency output s2a-s2b brake control reference attained high speed attained reference attained 19
t t t ai com b1 10 v 0 v aiv ai com 10 v 0 v 0-10 v altivar 16 ac drive option card functions, analog input parameters speed reference summing available on: vw3a16201 , vw3a16202 , vw3a16203 . analog input ai function 10 v reference input summed with the aiv or aic inputs. applications machines for which the speed is controlled by an external parameter. output frequency of drive correcting signal at ai input (maximum value 10 v) reference speed at aiv (or aic) note : manual reference is not summed; see auto/manual function on page 24. speed regulation available on: vw3a16201 + vw3a16104 . analog input ai function speed regulation with feedback by tachogenerator. precision: 0.1 % of the maximum speed for a torque variation of 0.2 tn to tn and a speed range of 1 to 50 hz or 1.2 to 60 hz. applications machines requiring constant speed as motor load varies from 20% to 100% of full load. wiring schematic customer must provide an external resistor network to divide the voltage for adaptation of the drive to the tachogenerator voltage. note : the drive insures that the input supply and the tachogenerator are galvanically isolated. pi feedback available on: vw3a16202 + vw3a16104 . analog input ai function simple regulation of flow or pressure or other process variable. applications pumps and fans. wiring schematic feedback from flow or pressure speed reference controlled by flow or pressure 20
altivar 16 ac drive option card functions, logic input parameters t t t 0 li 1 0 fw (rv) 1 hsp f switch to ramp 2 available on: - vw3a16201 + vw3a16104 - vw3a16202 + vw3a16104 - vw3a16203 with or without vw3a16101 , vw3a16102 or vw3a16104 1 logic input, either li1, li2 or li3. function switching to a second acceleration and deceleration ramp time, individually adjustable. applications material handling applications which require smooth starting and stopping. high speed spindles with acceleration and deceleration limits above certain speeds. example: factory settings: acc1 and dec1: 3 s acc2 and dec2: 12 s preset speeds available on: - vw3a16201 with or without vw3a16101 , vw3a16102 or vw3a16104 - vw3a16203 + vw3a16104 logic input li2 or both li2 and li3. function use of preset speeds. applications material handling applications and machines which function at up to 4 speeds. example with 4 speeds: factory settings: preset speed 1: lsp = 0 preset speed 2: hsp = 50 hz preset speed 3: 5 hz preset speed 4: 25 hz note : if there is a reference speed at aiv, aic or ai, preset speed 1 is that reference speed instead of lsp. t t t t 0 1 li2 0 fw (rv) 1 0 li3 1 lsp hsp f preset speed 4 preset speed 3 21
li2 0 1 1 0 li1 1 0 fw (rv) t t t t hsp f 0.5 s f 1 0 fw (rv) 1 0 li t t t with storing of last reference altivar 16 ac drive option card functions, logic input parameters reduce current limit available on: vw3a16201 + vw3a16104 . 1 logic input, either li1, li2 or li3. function reduction of maximum current on the altivar 16. adjustment 0.5 to 1.5 times the continuous drive output current. applications machines which may frequently jam such as conveyors, grinders and extruders. torque regulation or simple tension-controlled applications. use with a motor that has a power less than that of the drive. +speed/- speed available on: vw3a16201 + vw3a16104 . logic inputs li1 and li2. function increase and decrease speed by using two logic inputs, with or without storing last reference (similar to a motorized potentiometer). applications command for a multi-drive system. jog available on: vw3a16201 and vw3a16203 , with or without vw3a16101 , vw3a16102 or vw3a16104 . 1 logic input li1, li2 or li3. function jog function with a minimum ramp of 0.1 s and a reference speed up to 10 hz (factory preset to 5 hz). minimum time betweeen two jog pulses is 0.5 s. applications machines which run in manual. used to move slightly forward when performing maintenance. 23
t t t 1 0 li 1 0 fw (rv) f t t t 1 0 li 1 0 fw (rv) f altivar 16 ac drive option card functions, logic input parameters fast stop available on: vw3a16201 + vw3a16104 . 1 logic input li1, li2 or li3. function braking to standstill with minimum deceleration time acceptable to the drive/motor combination without tripping on overbraking . applications conveyors with electric brake (optimization of the braking time depending on the load). freewheel stop available on: vw3a16201 , vw3a16202 , vw3a16203 . 1 logic input li1, li2 or li3. function motor coasts to a stop. motor and load deceleration time depends on motor speed, machine inertia and resistive torque. applications stopping with a mechanical brake or for positioning. when bypassing the drive (pumps). 24
f t t 1 0 fw (rv) 1 0 li3 icc2 0 icc1 t t 5 s max altivar 16 ac drive option card functions, logic input parameters dc injection braking available on: vw3a16202 with or without vw3a16101 , vw3a16102 or vw3a16104 . logic input li3. function dc injected when logic input is validated. applications braking at low speed for fans with high inertia. programmed values: - icc1: 0.5 times ith - icc2: 1.5 times ith - injection time at icc2 : 5 s programmable values with vw3a16104 option: - icc 2: between 0.5 and 1.5 times ith - injection time at icc 2: between 0 and 5 s automatic/manual available: vw3a16202 with or without vw3a16101 , vw3a16102 or vw3a16104 . logic input li2. function switching between two analog references. applications pumps and fans with automatic/manual operation. automatic control with 0-20 ma or 4-20 ma at aic. manual control by potentiometer at ai (local control). wiring schematic f t t 1 0 fw (rv) 0 t t 0 1 0 li2 t manual automatic + li2 0-20 ma 4-20 ma aic ai com +24 v +10 v 24
altivar 16 ac drive option card functions, logic input parameters 1 t t t 1 0 li1 0 fw (rv) f run/stop available on: vw3a16201 + vw3a16104 . logic input li2. function run/stop with a single command. applications simplified sequences, remote control. reset after fault available on: vw3a16201 with or without vw3a16101 , vw3a16102 or vw3a16104 . 1 logic input li1, li2 or li3. function erase fault and reset the drive (if the cause of the fault has been corrected). applicable faults: overvoltage (osf), motor overload (olf), overbraking (obf). applications remote reset. simplified control sequence without line contactor. motor power change available on: vw3a16201 + vw3a16104 . 1 logic input li1, li2 or li3. function use of one drive on either of two motors with different ratings. switching between motors is performed by an appropriate drive output sequence. the switching must be made with the drive disabled. this function allows optimization of both motors. the following parameters are automatically changed by the logic command: - volts/frequency ratio (ufr) - slip compensation - ith (thermal protection inhibited) - current threshold of brake control logic - automatic dc injection adjustments with option vw3a16104 are possible for a power ratio of 1 to 5. applications material handling with several movements, 2 of which are not simultaneous. machines with several sections, 2 of which do not operate simultaneously. 25
altivar 16 ac drive option card functions, logic output assignment brake control logic available on vw3a16201 with or without vw3a16101 , vw3a16102 or vw3a16104 . function programmed to adjustable values, assigned to the s2a-s2b output. function brake control logic is generated by the drive with the material handling card, taking into account the current threshold, the brake release time delay, the brake release threshold and the brake engage threshold. applications material handling machines equipped with failsafe brakes, such as hoisting machines. machines which need a holding brake, such as an unbalanced machine. programmable and adjustable values: - current threshold (ibr) = 0, adjustable between 0 and 1.05 times in by use of option vw3a16101 , vw3a16102 or vw3a16104 - brake release time delay t1 = 0, adjustable between 0 and 5 s on option vw3a16104 - brake release threshold = brake engage threshold = value of lsp. with option vw3a16104 the two levels are individually adjustable. 1 0 1 0 i f 1 0 t t t t t t t1 t1 brake state s2a-s2b brake release current threshold (ibr) brake release frequency threshold brake engage frequency threshold fw ( rv ) speed 26
1 t t 0 f t 1 0 1 t 0 lo lsp t f hsp s2a-s2b or lo s2a-s2b or lo reference speed altivar 16 ac drive option card functions, logic and analog output assignment detection of speed attained available on: vw3a16201 , vw3a16202 , vw3a16203 . outputs lo and s2a-s2b. function detection of a set level of speed attained by the motor. 3 levels of frequency can be programmed: - reference speed attained, with vw3a16201 , vw3a16202 or vw3a16203 - low speed (lsp) attained, with vw3a16201 + vw3a16104 - high speed (hsp) attained, with vw3a16202 , or vw3a16201 + vw3a16104 use detection of speed attained is used for a prealarm or alarm. detection of a current level attained available on: vw3a16201 and vw3a16203 . output lo. function detection of a current level absorbed by the motor. two values can be programmed: - current limit attained, with vw3a16201 option - overload of 1.1 in attained (in = value of ith), with options vw3a16201 + vw3a16104 or vw3a16203 . use detection of a current level attained can be used for a prealarm or alarm. detection of 100% thermal state attained available on: vw3a16201 with or without vw3a16104 . preset to output lo, can be set to output s2a-s2b. function detection of 100% thermal state attained. use detection of 100% thermal state attained can be used for a prealarm or alarm. analog output available on: vw3a16201 , vw3a16202 , vw3a16203 . output ao. function 0 to 20 ma output signal. can be set for: - motor frequency (20 ma = hsp) - motor current with vw3a16104 (20 ma = 1.82 times the continuous drive output current). 27
[1] atv-16u ll n4 only. f 1 0 fw (rv) t t f reference jf1 jf2 t t f vn altivar 16 ac drive specific functions s ramps available on: vw3a16104 , vw3a16201 with or without vw3a16101 , vw3a16102 or vw3a16104 . function progressive ramping of the output frequency, following the reference speed. applications material handling: use of s ramp prevents jolts in the event of mechanical play, and reduces the possibility of not following the speed during rapid transient phases. skip frequencies available on: vw3a16202 + vw3a16101 , vw3a16102 or vw3a16104 . function suppression of critical speeds caused by mechanical resonance. it is possible to cause the motor to skip 1 or 2 preset frequencies with a bandwidth of 2 hz. applications pump, fans, machines with light structure. factory settings: jf1 = 0 (inactive) jf2 = 0 (inactive) controlled stop on loss of input power [1] available on: - vw3a16104 - vw3a16201 + vw3a16101 , vw3a16102 or vw3a16104 - vw3a16202 + vw3a16101 , vw3a16102 or vw3a16104 - vw3a16203 + vw3a16104 function controlled stop of the motor on loss of input supply power, following a self-adjusting ramp which is a function of the regenerated energy. applications material handling machines with high inertia continuous process machines 28
vn t t f altivar 16 ac drive specific functions catching a spinning load available on: - vw3a16104 - vw3a16201 + vw3a16101 , vw3a16102 or vw3a16104 - vw3a16202 and vw3a16203 , with or without vw3a16101 , vw3a16102 or vw3a16104 function smooth restarting of the motor after a short input line undervoltage. when restarted, the output frequency is immediately equal to the reference frequency. the acceleration ramp does not begin at zero. supply voltage, reference frequency and a direction command (fw or rv) must be maintained for this function to operate. applications machines for which the loss of motor speed is slight during the input line undervoltage (machines with high inertia, process control machines). automatic restart available on: - vw3a16104 - vw3a16201 + vw3a16101 , vw3a16102 or vw3a16104 - vw3a16202 with or without vw3a16101 , vw3a16102 or vw3a16104 function automatic restart after the drive trips on one of the faults below if the cause of the fault has been corrected. faults: - overvoltage (osf) - overbraking (obf) - overload (olf) in the case of overvoltage or overbraking, the drive remains disabled for 1 minute and automatically restarts if the fault has disappeared and if the other operating conditions allow. if the fault remains, the above sequence is repeated 4 times (a maximum of 5 sequences) before the drive faults and has to be reset. in case of motor overload, the drive remains disabled for as long as the thermal state stays above 100%. restarting is possible if the other operating conditions allow. in each of these three cases, the drive fault relay (sa-sb) remains closed. supply voltage, reference frequency and a direction command (fw or rv) must be maintained for this function to operate. applications machines or installations which run continually or without monitoring, where the restarting does not present any danger for personnel or product (pumps, fans). 29
atv-16u09m2 vw3a16104 vw3a16101 vw3a16201 altivar 16 ac drive catalog numbers drive controllers with frequency range 0.1 hz to 50/60 hz 50/60 hz mains supply line current motor altivar 16 supply voltage 1? 3? rating catalog numbers vaakwhp 208...240 4 0.37 0.5 ATV16u09m2_ [1] single-phase 7 0.75 1 ATV16u18m2 _[1] 208...240 14 10 1.5 2 ATV16u29m2_ [1] single-phase or three-phase 18 14 2.2 3 ATV16u41m2 _[1] 400...460 3.3 0.75 1 ATV16u18n4 _[1] three-phase 6 1.5 2.2 ATV16u29n4_ [1] 9 2.2 3 ATV16u41n4 _[1] 12 3 4 ATV16u54n4 _[1] 16 4 5 ATV16u72n4_ [1] accessories and options item for drives catalog numbers display/adjustment option ATV16 all models vw3a16101_ [1] display/adjustment/ ATV16 all models vw3a16102_ [1] local control option remote mounting kit for ATV16 all models vw3a16103 display/adjustment options pc connection option ATV16 all models vw3a16104 general use/material handling ATV16 all models vw3a16201_ [1] option card variable torque option card ATV16 all models vw3a16202_ [1] (pumps, fans) high speed motor option card ATV16 all models vw3a16203_ [1] (textile, wood machines) [1] to receive a user guide with the product, add the letter specifying the required language ( u, e , f , g or s ). 30
vw3a16406 vw3a16601 altivar 16 ac drive catalog numbers accessories and options (continued) item for drives catalog numbers rfi filters ATV16u09m2, 16u18m2 vw3a16401 ATV16u29m2 vw3a16402 (single-phase supply) ATV16u29m2 vw3a16403 (three-phase supply) atv-16u41n4, 16u54n4 ATV16u41m2 vw3a16404 (single-phase supply) ATV16u41m2 vw3a16405 (three-phase supply) ATV16u18n4, 16u29n4 vw3a16406 ATV16u72n4 vw3a16407 mounting kits for ATV16u09m2, 16u18m2 vw3a16408 altivar 16 and filters ATV16u29m2, 16u41m2 vw3a16409 ATV16u18n4, 16u29n4 ATV16u41n4, 16u54n4 ATV16u72n4 inductors ATV16u09m2, 16u18m2 vw3a16501 ATV16u29m2, 16u41m2 vw3a16502 (single-phase supply) ATV16u29m2, 16u41m2 vw3a16503 (three-phase supply) ATV16u54n4, 16u72n4 ATV16u18n4, 16u29n4 vw3a16504 ATV16u41n4 braking module ATV16u09m2, 16u18m2 vw3a16601 braking resistor atv 16 all models vw3a16705 reset speed reset speed 31
altivar 16 ac drive notes from single products to complete systems, look to square d. square d company is a leading manufacturer and supplier of electrical distribution, automatic and industrial control products. the full line of square d and telemecanique brand products are available from an extensive network of square d distributors located throughout north america. square d company is part of groupe schneider, a global manufacturer of electrical distribution, automation and industrial equipment. square d has been serving indus- trial and construction markets, as well as public utilities, individual consumers and government agencies for over 90 years. we offer unsurpassed quality, innovative design and a committed staff of trained sales representatives and service techni- cians willing to stand behind every product we sell. for further information on how we can help fill your electrical needs, call your local square d field representative or au- thorized square d distributor. altivar tm is a trademark of telemecanique s.a. or its successor-in-interest, schneider s.a. 8802ct9301r2/96 february 1996 printed in usa 10m fp 2/96 ? 1995 square d all rights reserved replaces catalog 8802ct9301 square d company p.o. box 27446 raleigh, n.c. 27611, usa schneider canada 6675 rexwood road mississauga, ontario l4v 1v1 schneider mexico, sa de c.v. calz. javier rojo gomez no. 1121 col. guadalupe del moral, iztapalapa 09300 mexico d.f., mexico

▲Up To Search▲

Price & Availability of ATV16

	To Download ATV16 Datasheet File
If you can't view the Datasheet, Please click here to try to view without PDF Reader .